Single Die Extruder Manufacturer & Supplier in India

Single Die Extruder

Price: ₹50000

A Single Die Extruder is one of the most essential machines used in modern manufacturing industries, especially in plastic, polymer, rubber, and allied processing sectors. It plays a crucial role in shaping raw material into continuous and uniform products with consistent quality. From pipes and profiles to sheets and specialty components, single die extrusion machines form the backbone of many industrial production lines.

At ASVR Engineering, we design and manufacture high-performance Single Die Extruders that combine mechanical strength, precision engineering, and long operational life. Our machines are developed keeping Indian manufacturing conditions in mind, ensuring reliability, easy maintenance, and excellent output consistency.

What Is a Single Die Extruder?

A Single Die Extruder is a machine that processes raw material—usually plastic granules or powder—by melting, mixing, and pushing it through a single shaping die. The die determines the final cross-section of the product, whether it is round, flat, hollow, or customized.

Unlike multi-die systems, a single die extruder focuses on producing one uniform product profile at a time. This makes it ideal for manufacturers who require precision, repeatability, and cost-efficient production without unnecessary complexity.

How a Single Die Extruder Works

The working principle of a single die extruder is straightforward yet highly efficient:

Material Feeding
Raw material is fed into the hopper, from where it enters the barrel.
Heating and Melting
Inside the barrel, the rotating screw moves the material forward while heaters raise the temperature to the desired level.
Mixing and Compression
The screw design ensures uniform mixing, melting, and pressure buildup.
Extrusion Through Die
The molten material is pushed through a single die, shaping it into the required form.
Cooling and Finishing
The extruded product is cooled, cut, or wound depending on application.

This controlled process ensures consistent dimensions, smooth surface finish, and stable output.

Key Features of Our Single Die Extruder

ASVR Engineering’s Single Die Extruders are engineered to deliver long-term performance and high productivity.

Robust MS and alloy steel construction
Precision-designed screw and barrel
Uniform heating zones for consistent melting
Energy-efficient motors and drive systems
Low vibration and smooth operation
Easy operation and maintenance
Compatible with multiple raw materials
Custom die options available

Each machine undergoes strict quality checks before dispatch to ensure trouble-free installation and operation.

Applications of Single Die Extruder

Single Die Extruders are widely used across multiple industries due to their versatility and reliability.

Plastic Industry

PVC pipes and conduits
Plastic rods and profiles
Sheets and flat strips
Packaging components

Rubber Industry

Rubber profiles
Tubes and seals

Industrial Manufacturing

Insulation materials
Customized extrusion products
Technical polymer components

Because of its adaptable design, a single die extruder can be tailored for both small-scale units and large production plants.

Why Choose a Single Die Extruder Over Other Systems?

A single die extruder offers several advantages compared to complex extrusion setups:

Lower initial investment
Simplified operation
Reduced maintenance cost
Higher process control
Ideal for focused production lines
Faster setup and changeover

For manufacturers aiming for quality consistency and operational efficiency, single die extrusion remains a practical and proven solution.

Design and Build Quality

At ASVR Engineering, we pay special attention to machine design and material selection. Our extruders are built using high-grade raw materials and modern machining techniques. The screw geometry is optimized to ensure proper melting and pressure generation while minimizing material degradation.

The die assembly is manufactured with precision to ensure accurate product dimensions and smooth flow. This directly impacts product quality and reduces wastage.

Energy Efficiency and Performance

Energy consumption is a major concern in industrial operations. Our Single Die Extruders are designed to deliver maximum output with optimized power usage. Efficient heaters, quality motors, and smooth mechanical transmission help reduce electricity costs while maintaining high productivity.

This makes our machines suitable for continuous operation in demanding industrial environments.

Customization Options Available

We understand that every production requirement is different. That is why we offer customization options such as:

Screw diameter and length variations
Barrel heating configurations
Die design as per product requirement
Motor capacity selection
Automation and control panel options

Our technical team works closely with customers to deliver machines that fit their exact production needs.

Quality Assurance and Testing

Every Single Die Extruder manufactured by ASVR Engineering goes through a rigorous quality assurance process. From raw material inspection to final testing, each stage is monitored carefully. Trial runs are conducted to ensure smooth operation, correct temperature control, and uniform extrusion output.

This commitment to quality has helped us build long-term relationships with clients across India.

After-Sales Support and Service

Our responsibility does not end with machine delivery. We provide:

Installation guidance
Operator training
Technical support
Spare parts availability
Maintenance assistance

This ensures minimal downtime and maximum return on investment for our customers.

Why ASVR Engineering Is a Trusted Name

ASVR Engineering has earned its reputation by consistently delivering reliable machinery and honest service. Our focus on quality, transparency, and customer satisfaction has made us a preferred choice for extrusion machinery in India.

Whether you are starting a new unit or upgrading your existing production line, our Single Die Extruder offers the perfect balance of performance, durability, and value.